Category Archives: Uncategorized

Rear Shock Disassembly Tool – V2.0

A Wee Visit, a Broken Tool, and the Birth of Version 2.0 Took the Vulcan 900 out for a spin today — had to remind it that it’s still part of the family, even though the BSA’s been hogging all … Continue reading

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Bearing races (Gooseneck) – Weld them out??

“The Goose Neck Ballet — Featuring Fire, Sweat, and Forty-Eight Little Devils” Today was the grand occasion — the day the goose neck bearing races were to come out. Now, if you’ve never had the pleasure, the “goose neck” is … Continue reading

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Blasting the Frame… (+Add primer)

I had a wee bit of choice when it came to the frame. Earlier on, I’d broken it down into its three main bits — the front loop, rear section, and swing arm. One tempting option was to have it … Continue reading

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Rear Shocks… (Been staring at these a while now)

Bit of Back-story: Over Christmas, I treated myself to a pair of Rupert’s books — one for the engine, and one for everything but the engine. (Because why make things easy and put it all in one?) They’ve been brilliant … Continue reading

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Front Shocks… disassembled

The above is the parts diagram for the front forks. Getting the oil seal housing to unthread from the oil tube was the real battle. It needed a proper “special tool” to engage with the internal nut and twist it … Continue reading

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Small update.. whats been happening

This image shows the Donnybrook Legion, where the London Branch Swap Meet was held. Plenty of parking was available—though it filled up quickly at times, the turnover kept things manageable. With the Legion open and the sun shining, it turned … Continue reading

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Cylinder Honing… readiness for piston

So tonight was the night for preparing the new home of the piston and finalizing the decision on the rings, we’d a plan to meet at Mario’s garage for 3:30 sharp. Sharp, that is, if you go by Mario time … Continue reading

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Sunday… boring tasks

Decided before I get back to being a tool-maker I would get some prep on the engine parts as I’m likely off to see Mario (the wizard) on Thursday to confirm some measurements and our plan for the rings. To … Continue reading

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Engine / Clutch – Continued

With the engine now containerized like some dodgy artifact in a museum, it’s my turn to review the pile of bits and start plotting the grand rebuild. First order of business: order the parts we think we know need replacing—because … Continue reading

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Swap Sales – late 2025

Apparently the best swap sales are in the spring, but I was still waiting on the bike to arrive on the shipment to know what parts I needed. In September I was going to be able to catch two of … Continue reading

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